Series 8000L Crane & Hoist System

The series 8000L AC Flux Vector Crane and Hoist System provides you with the
ultimate solution in hoist technology. By integrating advanced servo
technology with Crane & Hoist features, the Series 8000L System provides the
solution for the most demanding hoisting applications.
In addition to providing servo performance for any standard AC induction motor,
the control can be powered from either an AC or DC power distribution system.
Whether your application is new or retrofit, in material handling, steel, pulp
and paper or forest products, the Series 8000L is the right choice for your
lifting needs.
Servo Performance
- Closed loop servo technology for the most demanding lifting applications
- 1-2500 HP
- Performance matched components
- Control
- Braking module and resistors
- Encoder loss detection and isolation
- 120 VAC isolated inputs & relay buffered outputs
- Interface directly with radio controls and pendants
- Interface with existing AC or DC power distribution
- Safe lift area capability
- Turbo lift
- Holding brake failure detection
- Infinitely variable speed control
240% Peak Braking Power
- Much higher deceleration rates than competitive products
- 150% braking torque for 1 minute
100# continuous
Crane & Hoist Features
- No deadband motoring to braking
- Input line reactors
- Increases drive life & reliability
- Directly connect to capacity power systems, up to
2,000,000 ampere short circuit capability without
line reactors
- The highest in the industry!
- Servo positioning
- Position light and heavy loads to within
0.005 degrees
- Turbo lift
- Allows overspeed lifting & lowering of light
loads
- Load float
- 100% continuous load floating at zero speed
capability for precision positioning. 150%
overload for 1 minute
- Hold brake failure
- Detects that holding brake cannot support load,
sets alarm brake relay, holds load with drive
- Safe lift area
- Lifting capability can be programmed to match
crane capacity - and locked out!
- Fully programmable holding brake coordination
- Program control to match holding brake release
and set timer, eliminate false tripping and
brake wear
- Uses standard motors
- NEMA B, C or D induction motors or wound rotor motors
with shortened rotors
Standard Accessories
- Encoder loss detection module
- Isolation of Encoder for increased noise immunity
- Fault detection when encoder signal is lost
- 120 VAC input/output buffer module
- (8) 120 VAC Inputs
- (8) Relay Outputs
- Up to 16 steps or infinitely variable speed control
- Bus regenerative dynamic Braking
- Internal 1-20 HP; rated 150% HP for 20 seconds
20% duty cycle
- B200 external Dynamic Braking Module 25 HP and
above
- NEMA 160, CMAA class F crane duty resistors
- Standard open style panel mount
- Rugged NEMA 160, CMAA Class F rating,
15 seconds on, 30 seconds off
- Cane metal cover or weatherproof cover (optional)
Standard Operating Specifications
- Line input voltage
- 240 VAC +10%/-15%
- 3 phase, 50/60 Hz
- 480 V +10%/-15%
- 3 phase, 50/60 Hz
- Line impedance
- 200,000 ampere short circuit capability
- Output voltage
- Frequency range
- 0-240 Hz (Consult factory for higher frequency
applications to 480 Hz
- Speed regulation
- Overload
- Torque at 0 RPM
- Acceleration
- Deceleration
- Ambient temperature
- Altitude
- 0-3300 feet above sea level
- Efficiency
- Encoder input
- Programmable 60-16,000 ppr ABZ with
differential line
driver or open collector with 470 to 1.5K
Ohm pull-up resistor
240V, 3Ø, 50/60 Hz Input
| HP |
Model# |
Rated Output Current (Amps) |
| 1 |
8200-001L |
4.0 |
| 2 |
8200-002L |
6.8 |
| 3 |
8200-003L |
10.4 |
| 5 |
8200-005L |
16.0 |
| 7.5 |
8200-007L |
22.0 |
| 10 |
8200-020L |
29.0 |
| 15 |
8200-015L |
42.0 |
| 20 |
8200-020L |
54.0 |
480V, 3Ø, 50/60 Hz Input
| HP |
Model# |
Rated Output Current (Amps) |
| 1 |
8400-001L |
2.0 |
| 2 |
8400-002L |
3.4 |
| 3 |
8400-003L |
5.2 |
| 5 |
8400-005L |
8.0 |
| 7.5 |
8400-007L |
12.0 |
| 10 |
8400-L020 |
14.5 |
| 15 |
8400-015L |
22.0 |
| 20 |
8400-020L |
28.0 |
| 25 |
8400-025L |
35.7 |
| 30 |
8400-030L |
42.0 |
| 40 |
8400-040L |
55.0 |
| 50 |
8400-050L |
70.0 |
| 60 |
8400-060L |
81.0 |
| 75 |
8400-075L |
100.00 |
| 100 |
8400-100L |
130.0 |
| 125 |
8400-125L |
164.0 |
| 150 |
8400-150L |
189.0 |
| 200 |
8400-200L |
240.0 |
| 250 |
8400-250L |
312.0 |
| 300 |
8400-300L |
360.0 |
| 400 |
8402-200L |
460.0 |
| 500 |
8402-250L |
588.0 |
| 600 |
8402-300L |
684.0 |
| 750 |
8403-250L |
863.0 |
| 900 |
8403-200L |
1004.0 |
| 1000 |
8404-250L |
1125.0 |
| 1200 |
8404-300L |
1325.0 |
Dimension in Inches
|
|
|
|
|
Mounting |
Overall |
| HP |
Type |
A |
B |
H |
W |
D |
| 1-5 |
Chassis |
7.4 |
13.1 |
13.5 |
8.8 |
10.1 |
| 7.5-20 |
NEMA 1 |
10.2 |
17.9 |
18.6 |
12.6 |
9.7 |
| 25-40 |
NEMA 1 |
11.2 |
34.6 |
35.8 |
15.3 |
13.9 |
| 50-75 |
NEMA 1 |
11.2 |
42.8 |
44.1 |
15.3 |
13.9 |
| 100-150 |
NEMA 1 |
23.0 |
61.7 |
63.0 |
32.3 |
16.8 |
| 200-300 |
NEMA 1 |
22.0 |
60.8 |
62.3 |
27.3 |
20.5 |
| 300 Plus |
Consult Factory |
Custom Power Technology, Inc.
N93 W14605 Whittaker Way
Menomonee Falls, WI 53051
Telephone: (262) 253-0880
Fax: (262) 253-0948
Email:Custom Power Technology